Wednesday, March 6, 2019
Supplier and Partnering Processes Essay
For many businesses, goods and services provided by suppliers or followers account for a substantial portion of the cost and value of the final product. Suppliers include not only companies that provide materials and components, precisely also distributors, conveying companies, and information, health gondola c atomic number 18, and education providers. Key suppliers might provide unique design, technology, integration, or merchandise capabilities that argon not available within the business, and therefore sess be critical to achieving such strategic objectives as lower costs, faster time-to-market, and amend reference.Organizational partners might include educational institutions that collaborate on query and training. (Conversely, a order might be viewed as a partner for an educational institution.) Increasingly, suppliers are viewed as partners with customers, because there usually is a co-dependent relationship. A powerful example of supplier partnerships is the resp onse that occurred when a fire washed-up the main source of a crucial $5 brake valve for Toyota.1 Without it, Toyota had to take out down its 20 plants in Japan. Within hours of the disaster, other suppliers began taking blueprints, improvising tooling systems, and scope up give riseshift production lines. Within days, the 36 suppliers, aided by much than 150 other subcontractors, had almost 50 production lines devising small batches of the valve. Even a sewing-machine company that had never made car parts spent 500 person-hours refitting a milling machine to pay back just 40 valves a day. Toyota promised the suppliers a bonus of about $century million as a token of our appreciation.Strong customer/supplier relationships are ground on three guiding principles 1.Recognizing the strategic vastness of suppliers in accomplishing business objectives, particularly minimizing the total cost of ownership, 2.Developing win-win relationships through long-run partnerships rather than as adversaries, and 3.Establishing trust through openness and honesty, thus lead to mutual advantages. One example of these principles is the Baldwin Piano & Organ Company, which set up a 10-twelvemonth agreement with Southland Marketing Inc. for piano plates to gethigher quality, more consistent supply, and lower cost.2 Baldwin helped finance the purchase of the equipment needed to civilisation the plates.The contract is expected to save Baldwin 10 percent a year on its plate costs. Successful suppliers have a culture where employees and managers make do in customers goals, commitments, and risks to promote such long-term relationships (recall one of Demings 14 Points about supplier relationshipsnot purchasing solely on the ground of price). In many companies, suppliers are treated as if they were actually a part of the organization. For example, functions such as cafeteria service, mailroom operations, and information plowing are world performed by suppliers at their custome rs facilities. As more and more of this eccentric of outsourcing is done, the lines surrounded by the customer and the supplier become increasingly blurred.Many companies segment suppliers into categories based on their importance to the business and manage them accordingly. For example, at Corning, Level 1 suppliers, who provide raw materials, cases, and hardware, are deemed critical to business success and are managed by teams that include representatives from engineering, materials control, purchasing, and the supplier company. Level 2 suppliers provide differentiation materials, equipment, and services, and are managed by internal customers. Level 3 suppliers provide good items and are centrally managed by purchasing.3 Measurement plays an important role in supplier solicitude. Texas Instruments measures suppliers quality performance by parts per million defective, plowshare of on-time deliveries, and cost of ownership.4 An electronic requisitioning system permits a paperle ss procurement process.More than 800 suppliers are linked to Texas Instruments through an information exchange system. Integrated data systems fall into place the incoming quality and timeliness of deliveries as materials are accepted. Analytical reports and on-line(a) data are used to identify material defect trends. surgical operation reports are sent each month to key suppliers. Joint customer-supplier teams are formed to communicate and reform performance. A supplier vigilance lying-in force of top managers directs current and strategic approaches to improving supplier management practices.Finally, communication, feedback, and recognition or awards are important practices in supplier and partnering processes. For instance, the mending Supply Corporation, which distributes fasteners, electronic hardware, and other products to over 300 customers makes frequent attain with its 250 suppliers, invites them to company functions and shares such information as customers foreca sted requirements.5 Feedback should provide timely and actionable information to suppliers to lead to receipts and ensure that suppliers take care the organizations performance requirements. At Fastener, any potential performance problems are brought to economic aid with prompt notice and immediate feedback. An annual award dinner recognizes spectacular suppliers for quality and continuous overture.Many companies such as Bethlehem Steel, Miller Brewing, and Honda, make a point of delivering supplier awards not only to upper management at a fancy banquet, but also to the workers on the tell on floor. Its one thing for the boss to opine that quality is important, but another thing entirely for the customer to come out and say it, says Jerry Schiedt, corporate purchasing director for Miller Brewing Company in Milwaukee. When we actually visit a plant to present an award to the kinfolk who made the award possible, then we build a relationship with the company and the folks on th e floor who do the work to ensure the quality of the products we buy.6Supplier CertificationMany companies use some type of supplier franchise systems as the focal point of their supplier management system. These systems rate and certify suppliers who provide quality materials in a cost-effective and timely manner. For example, the Pharmaceutical Manufacturers Association defines a certified supplier as one that, after extensive investigation, is found to supply material of such quality that routine testing on each lot received is unnecessary. Certification provides recognition for high-quality suppliers, which motivates them to improve continuously and attract more business.The lucubrate of supplier certification processes vary by company. For instance, Florida Power and Light has a three-tier certification program.7 Vendors (another term for suppliers) can be certified as a Quality Vendor, Certified Vendor, and Excellent Vendor. To become a Quality Vendor, asuppliers products or services must meet canonical requirements of quality, cost, delivery, and safety. In addition, the supplier must have a quality improvement process in place and be able to demonstrate that this has achieved significant improvements. It must also have an study system to certify the process and the results. To become a Certified Vendor, the supplier must have demo the use of statistical process control and prove that its processes can meet FPLs specification requirements. It must also be able to inscription expertness and have a plan for continuous quality improvement. To achieve Excellent Vendor status, suppliers must demonstrate the ability to exceed FPLs specification requirements, employ reliability assurance techniques, and show that quality improvement is a central part of their management system.At the Gillette Company, the supplier certification program begins with Gillette identifying those suppliers with a proven ability to meet its specifications.8 Once a supplier is selected to participate, Gillette expects them to establish a pre-production planning system to assess the capability of their process to meet Gillettes specifications. Feedback is offered in the form of recommended changes that will improve quality, reduce cost, or facilitate ease of manufacture.Supplier certification programs can be time-consuming and expensive to administer. One approach to avoiding unnecessary audit costs and helping to assure buyers that specified practices are being followed is to draw a uniform set of standardsan independent and transportable supplier aptitude system, such as ISO 9000.
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